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Mechanical System Design, MECH7007
Mechanical design entails the creation of mechanical parts, components, products, and systems. Mechanical design, for example, encompasses the design of numerous machine elements such as shafts, bearings, clutches, gears, and fasteners.
This subject helps students learn how to use systems engineering methodologies to design and manufacture machine components and assemblies. The unit examines the design of primary equipment components to verify their usefulness, strength, and longevity, including drive components such as gears, shafts, belt drives, and bearings, as well as structural components such as welds and threaded fasteners. Systems engineering is used to deliver the machine assembly design.
⦁ Apply machine design concepts to the creation of machine components.
⦁ Recognize common engineering representations of machine elements.
⦁ To assess and evaluate mechanical component and system design,
⦁ Apply the design process to a practical goal.
⦁ Examine the normal design process by looking at the fundamentals of primary machine components, bearing design, and bearing selection.
⦁ Using commercial software, practice design alternatives to improve CAD abilities.
⦁ Conduct mechanical design in a collaborative setting.
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Question 1: Design of Belt Drives. ( 10 marks )
A cross belt drive has two pulleys with radii of 300 mm and 150 mm, respectively, mounted on two parallel shafts 2.5 + 0. Pm apart as shown in Figure 1.1 below. Assume that the tight tension, T1 is 1500 + 0. P N, the smaller pulley rotates at 150 + 0. P rpm and the frictional coefficient are chosen as 0.20.
As the design engineer, you are required to determine:
a) what the datum lengths of the belts are required for this drive;
b) what the contact angles at two pulleys are; and
c) what the capacity of power transmission of the belt drive.
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